What is an ICF?
What do you do? Are you a builder? Can you work with my builder?
We are a licensed builder, and provide “turn key” homes in the West Michigan area. Outside that area, we work as a sub through your builder or directly with you the homeowner to “shell” in the home. We are a subcontractor, and you can hire us to perform any level of work, from concrete only to the complete home.
R-Value Homes specializes in the planning and construction of highly energy efficient, comfortable, and healthy homes using a combination of Insulating Concrete Forms (ICF), air sealing, passive solar design, triple pane windows, engineered HVAC systems, and energy modeling. Our in-house crews perform all concrete work; including footings, ICF walls, poured walls, and flatwork; as well as rough framing, window and door installation, and air sealing. We use a network of expert subcontractors to provide premium mechanicals and finishes.
Do you need special blueprints?
Can I see a house under construction?
Appointments to see homes under construction can be made by using our contact us form. We often have a couple in various stages of construction across the state.
Doesn’t a home need to breathe?
- Your home doesn’t need to breath, the occupants do! To that end we provide the correct amount of filtered and conditioned fresh air in each home we build.
- The idea that a house needs to breath is fairly common, but not true. The idea is explained in more detail here.
Why isn’t this type of construction more popular?
Since a completed ICF home doesn’t look any different than a wood framed house, it is quite likely you have seen them and not known it—you can only feel the difference! ICF construction is expanding in both residential and commercial markets; although in some communities quality is a lower concern that up-front cost. In other portions of the country, ICF use is widespread. Lubbock, Texas now uses only ICF’s for their low-income housing; realizing that while the home may cost more to build, it is much less costly to live in. Several developers across the nation are construction communities entirely out of ICF’s.
Is it hard to add a window later?
It is not hard, but it is different. Instead of using a reciprocating saw, you use a concrete saw (there are many companies that specialize in cutting openings in concrete) to create your new window opening, line it with lumber, and install the window.
Which ICF block do you use?
We have worked with multiple ICF block manufacturers; and since we are not committed to any one brand, we can objectively help you find the one best suited to your needs. Different forms have advantages in different applications. Here is a list of block manufacturers we currently work with: Amvic, BuildBlock, Durisol, Fox Blocks, Logix, and Nudura. There are many more available, some we are willing to work with, and some that are not worth the effort.
How much does it cost?
What areas do you cover?
Do you have house plans we can look at?
While we do not currently offer design services or stock blueprints, there are many excellent architects and designer we can recommend that you talk with. Additionally, there are multiple online sources for ICF blueprints. Here are a few:
What is the r-value of your walls?
- The short answer is that they start at r- 23, and can be increased to r-68 using insulation inserts. The long answer is that measuring the r-value of the insulation alone only tells a small part of the picture. There are multiple reasons that our basic r-23 wall will significantly outperform a standard r-21 2×6 wall:
- Airtight. A lot of insulation does little good if the home is not airtight. Modern Energy Star homes leak at a rate of 3 air changes per hour at 50 pascals pressure. Most homes are not even this good. Our homes leak less than 1 air change per hour at 50 pascals. Not reheating all that incoming air is just common sense. Additionally, airtightness is more important than a high r-value when health, comfort, and durability are considered.
- Continuous insulation. Unlike stud walls, in which 25% of the surface area can’t be insulated (due to studs, headers, and plates); our homes have no thermal short cuts. Thermal shortcuts can reduce the effective performance of an r-100 wall to less than r-18. No, that is not a misprint. Here is the proof. Yes, you can add a continuous layer of rigid insulation to the exterior of your house, which will help immensely, but make sure you add enough. 1” is not enough to mitigate condensation within the wall cavity, but it is enough to severely impact the drying potential of the wall. This may in fact create a greater problem with mold and rot.
- Rigid (that is, not air-permeable) insulation. Even if air cannot move in and out of a stud wall (it can and does); if air can move within the insulation, it will form what is known as convective loops. These are circular flows of air from the warm side to the cold side; and they short-circuit the insulation by moving heat through convection. This process speeds up as the temperatures outside drop. In other words, the colder it is, the worse it gets! The more dense the insulation, the less the convective looping. Rigid insulation = no convective loops.
- Thermal mass. Thermal mass is the least understood element of this list. It has been dubbed: “The ICF effect”, and it cannot be measured by a HERS rating, an infrared scope, r-value, or any tool but your pocketbook. The concrete sandwiched inside the foam acts as a large heatsink to store and release energy as needed. It does an excellent job at evening out the highs and lows of the day, so that your HVAC system can run low and steady. Thermal mass just laughs at wind chills.
A home we built in cooperation with the Grand Valley School of Engineering has been outfitted with temperature sensors embedded in the concrete core for the full height of the home (basement + 2 stories above grade). Preliminary results show that the core temperature of the concrete significantly lags any change in outdoor temperature. We are talking about days, not minutes or hours! We also noted that the difference in the concrete core temperature (averaged out over the basement and 2 above grade stories) from winter to summer was only 23 degrees. The numbers don’t lie! And there is another layer of foam to further isolate that 23 degree difference from reaching the living environment. Thermal mass is a battery of energy that is rarely accounted for.
How long does it take to build?
The timeline to build an ICF home is similar to traditional framing methods. Commercial projects can often be constructed more quickly, due to the combined steps of framing and insulating. Large sections of wall with few offsets and openings also contribute to the speed of ICF construction.
How do you fasten the drywall and siding?
Drywall is glued and screwed to the polypropylene studs that are integral to the ICF form. Siding is also fastened to the studs. Brick, stone, stucco, and TAFS (EIFS) are done using traditional methods. The latter two methods may in fact be less cost, and the ICF leaves an ideal surface that requires minimal preparation.
Can ICF’s be used for an addition?
Yes, we have done this on multiple occasions. If you do that, you may find yourself spending the majority of your time in the comfortable addition….